Product Description
Production line/Suspended conveyor line
synopsis
The material suspension conveyor is a three-dimensional space closed-loop continuous conveying system, which is suitable for the automatic conveying of items within and between workshops .According to the method of conveying objects, it can be divide into general and light transmission ,general accumulation type and light accumulation push suspension transmission .
Structural Composition
- Traction Chain: It is the power transmission part of the suspended conveyor line, which requires good flexibility in both horizontal and vertical directions, and the common ones are detachable chain and double-articulated chain.
- Skid: It is used to support the spreader of the goods so that it can run along the overhead track, and can also be used to support the quality of the chain to prevent the chain from generating excessive deflection, and there are loaded skid and unloaded skid.
- Spreader: It is used to carry the articles to be conveyed, articulated with the sliding frame, according to different articles and process requirements, there are various forms and specifications.
- Overhead rail: is the running track of the suspended conveyor line, usually made of I-beam or special box section steel, can be fixed in the roof, walls or columns.
- Driving device: to provide power for the conveyor line, so that the traction chain movement, common angle drive device and track drive device.
- Tensioning device: generally set up in the tension minimum or close to the minimum tension of the transportation section, used to automatically remove the slack of the chain, to maintain the appropriate tension of the chain.
- Safety devices: including catchers, etc. set in the inclined section of the overhead track. When the traction chain breaks, the catchers can block the skid frame and prevent the items from sliding down.
Classification
- According to the lifting capacity: the single point lifting weight within the range of 0-100KG is light suspension conveyor; the single point lifting weight within the range of 100-1000KG is heavy suspension conveyor.
- According to the conveying process and flow: ordinary type can realize the mobilization of the workpiece, and can realize the turn, lift and flow speed according to the process requirements; the accumulation and discharge type hanging conveyor can realize the automatic stacking, picking and unloading, resetting and other complex processes of the workpiece.
Features
- High space utilization rate: it can be arbitrarily arranged in three-dimensional space, and can play the role of storage in the air, saving the ground use site.
- Smooth and efficient operation: the running speed can be adjusted according to the demand, and the continuous running failure rate is low, which can adapt to various geographic conditions and realize rhythmic flow production.
- Strong adaptability of process: various process operations can be carried out at the same time of transportation, such as material on line, surface treatment, painting, drying, cooling and so on.
Application areas
- Automobile manufacturing industry: used in the process of conveying and assembling automobile parts and painting of the whole vehicle.
- Mechanical processing industry: It can convey various parts in the mechanical processing workshop and realize the connection between different work processes.
- Electronic and electrical appliance industry: it is suitable for the transportation of electronic components, the assembly of circuit boards and the assembly of home appliances.
- Food and Beverage Industry: It is used in the packaging and conveying of food and beverage, such as the conveying of bottled beverages and the sorting of food products.
Our Company:
Shenzhen Jingji Technology Co., Ltd. Is a professional manufactuer for design, production and sale of industrial storage equipment, flexible production equipment, automation equipment and other kinds of instruments and gauges. beside, the company distributes anti-static peripherals.
We provide a comprehensive logistics plan in order to avoid waste of resources in course of purchase and supply chain by manufactures. It is our ultimate goal to provide all customers with full service, to meet exact demands of customers. To improve product quality, and to enhance customer satisfaction storage annd logistics as in automation industy.
Our service
If you have any questions or needs,just please feel free to contact us any time,
Line Layout & Installation Service
Suspended conveyors are planned against ceiling height and column grid, and the free layout drawing shows hanger spacing, loop length, drive station position and load path through each level. Hanger brackets and track sections are pre-drilled to the drawing, so installation is mainly alignment and anchoring, with commissioning supported remotely.
Speed, Drive & Load Configuration
Adjustable speed conveyor control drives the trolley chain through a geared motor conveyor, with inverter control for variable speed conveyor operation and beat mode conveyor stops at each workstation. Three dimensional closed loop routing allows overhead transport without occupying floor space.
Operation, Maintenance & Energy Use
Trolley chain runs at low noise conveyor level, and energy efficient motor selection keeps low power consumption. Easy maintenance conveyor access provides chain tension adjustment at the drive station, trolley wheel replacement without removing track, and spare parts availability for wheels and links.
Certification, Warranty & Spare Parts
Track, trolley chain and drive station are built under an ISO 9001:2008 quality system with RoHS compliant components, and load data accompanies the shipment. A 12-month warranty covers track, trolleys and drive unit with remote guidance for tensioning and alignment.
Lead Time, Order Terms & Packing
Minimum order five sections, one set customization supported, OEM conveyor line branding available. Delivery time 15-20 days after deposit at 100 sections per day monthly production capacity, urgent order support on request. Export wooden case packing with container loading from our own production line.
Application & Industry Fit
Applied in appliance assembly line overhead transport, electronics assembly line inter-floor transfer, automotive parts conveyor hanging lines, and warehouse sorting feeding a packaging station.
Workstation & Ergonomic Configuration
Overhead stations add led lighting assembly line bars dropped from the track, a cooling fan workstation at loading points, power socket strip and tool hanging rail on the trolley frame. Working height is fixed by the hanger setting, with an adjustable height conveyor drop leg available at manual stations for an ergonomic assembly line reach.
Safety Protection & Line Integration
Trolley track joints use pinch point protection covers and safety guardrail conveyor panels at floor level, with emergency stop conveyor buttons at the drive and loading area plus a semi closed conveyor design at the drive station. The system offers lean tube connection brackets for connecting floor workstations and asrs integration notes for warehouse interfaces.
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